Step 1: Surface Preparation

The key to a great powder coating finish starts with meticulous surface preparation. At Rusty Lions, we ensure all items are thoroughly cleaned and free from contaminants such as oil, grease, rust, or dirt. This often involves media blasting or chemical cleaning to create an ideal surface for powder adhesion.

In NJs industrial environment, surface prep is especially important since untreated metals may corrode quickly.

Step 2: Powder Application

An electrostatic spray gun applies the powder, charging each particle to cling evenly to the surface. A smooth and consistent coat ensures your product looks great and functions well.

In the heart of this process, Powder Coating NJstands out as the ideal solution for industrial and consumer applications alike. Whether it's for outdoor railings or automotive parts, our coatings are built to handle New Jerseys elements with ease.

Step 3: Curing

After application, the coated part is placed in an industrial oven where heat melts and fuses the powder into a continuous film. This curing stage solidifies the finish, bonding it permanently to the substrate.

Proper curing time and temperature are critical for achieving maximum durability, and Rusty Lions technicians monitor this closely to ensure optimal results.

Types of Powders Used

There are two main types of powders:

Thermoplastic: Softens when heated and hardens when cooled but can be remelted.

Thermoset: Undergoes a chemical reaction when cured, creating a durable, irreversible finish.

Rusty Lions selects powders based on your application needs, from heavy-duty industrial coatings to decorative finishes.

Quality Control and Testing

Our commitment to quality means every project undergoes rigorous inspection. This includes thickness testing, adhesion tests, and visual checks to guarantee your powder coating will perform reliably in NJs conditions.

Why Rusty Lions?

With years of experience serving NJs powder coating market, Rusty Lions combines advanced technology with expert craftsmanship. Our precise process ensures your components not only look great but are protected against corrosion, wear, and environmental damage.

Conclusion

The powder coating process is a sophisticated, multi-step procedure that requires attention to detail and expertise. At Rusty Lions, we deliver powder coating services in NJ that are built to last. Contact us today to learn how we can protect and beautify your products with our professional powder coating process.